Sandwich Process Ductile Iron Treatment Ladles

TeeMark Manufacturing: Innovative Sandwich Process Ductile Iron Treatment Ladles Discover Precision and Efficiency Like Never Before

Welcome to TeeMark Manufacturing, where innovation meets tradition in the world of foundry equipment. Our Sandwich Process Ductile Iron Treatment Ladles are designed specifically for industrial foundries aiming for the highest quality in ductile iron production.

Why Choose TeeMark's Sandwich Process Ladles?

1. Superior Magnesium Recovery:
   • Our Tight Cover Ductile Iron Treatment Ladles are engineered to maximize magnesium recovery. By using a controlled environment where magnesium vapor is contained within the ladle, we achieve up to 80% recovery rates, significantly reducing your alloy costs. This efficiency is a direct result of our ladle's design which limits oxygen exposure during the treatment process.
2. Emission Control:
   • Unlike open ladles, our sandwich method treatment ladles emit less than 5% of the magnesium oxide compared to traditional open ladles. This not only makes your operations more environmentally friendly but also saves on the costs associated with dust collection systems.
3. Energy Efficiency:
   • With the Tight Cover, heat loss is minimized, allowing for lower tap temperatures which reduce the energy required for melting and superheating. This translates into significant savings on your energy bills while maintaining the quality of your ductile iron.
4. Enhanced Safety and Control:
   • The sandwich process involves a critically sized orifice for metering iron into the ladle, ensuring a controlled reaction with magnesium. This design reduces slag build-up and enhances safety by preventing the hazards associated with open-top processes.
5. Durability and Maintenance:
   • Our ladles feature a removable bottom for easy maintenance, allowing you to replace or repair the refractory in the reaction zone without affecting the rest of the ladle. This design significantly extends the lifespan of your equipment and reduces downtime.
6. Customization for Your Foundry:
   • At TeeMark, we understand that no two foundries are alike. That's why nearly all our ladles are custom-made to meet your specific needs. From design to engineering, our expertise ensures that your ladle fits perfectly into your production line, enhancing both productivity and product quality.

Features at a Glance:

• Tight Cover Design: Minimizes MgO emissions and maximizes magnesium utilization.
• Controlled Venting System: Ensures safety and consistent reaction outcomes.
• Removable Bottom: Facilitates quick and efficient maintenance.
• Large Pour-Out Spout: Allows for easy slag removal without inverting the ladle.
• Longer Fade Time: Due to reduced oxygen exposure, improving the quality of the metal.

Applications:

• Ideal for foundries specializing in ductile iron production, particularly those looking to increase efficiency, reduce waste, and improve the environmental footprint of their operations.

Interested in transforming your ductile iron treatment process? Contact TeeMark Manufacturing for more information or to discuss how our Sandwich Process Ductile Iron Treatment Ladles can be tailored to meet your foundry's unique demands. Let's elevate your production capabilities together.